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投稿时间:2024-04-08 修订日期:2024-05-15
投稿时间:2024-04-08 修订日期:2024-05-15
中文摘要: 转炉是火法吹炼的重要设备,但其造成的低空污染是行业痛点。水冷活动烟罩彻底解决了转炉烟气污染,但冷却性能影响机制尚无系统研究。为了深入理解水冷活动烟罩冷却性能影响机制,本文基于数值模拟的方法研究了不同管路布置下的水冷活动烟罩内流动特性和受热面温度分布。结果表明:新的管路布置能够有效改善冷却腔室内的流动特性、减少涡旋数量、增加冷却水平均流速;大幅提升水冷活动烟罩换热性能、减少高温区数量和面积、降低受热面温度。具体而言:主要涡旋数量由9个减少为2个,冷却水平均速度由0.1997 m/s增加至0.2445 m/s,进出口压力损失由56092.68 Pa减少至54513.59 Pa;主要高温集中区域由4个减少为2个,受热面400 K以上高温区域面积占比由57%减少至41%,受热面平均温度由407.48K降低至393.70K,最高温度由550.05K降低至446.71K。
Abstract:The converter is an important equipment for fire blowing, but the low-altitude pollution caused by it is a trouble in the industry. The water-cooled movable hood has completely solved the converter flue gas pollution, but the cooling performance impact mechanism has not been systematically studied. In order to deeply understand the influencing mechanism of the cooling performance of the water-cooled movable hood, the flow characteristics and heated surface temperature distribution in the water-cooled movable hood under different pipeline layouts were studied based on numerical simulation. The results show that the new pipeline layout can effectively improve the flow characteristics in the cooling chamber, reduce the number of vortices, increase the average velocity of cooling water, greatly improve the heat transfer performance of the water-cooled movable hood, reduce the number and area of high-temperature zones, and lower the temperature of the heated surface. Specifically, the number of main vortices was reduced from 9 to 2, the average velocity of cooling water increased from 0.1997 m/s to 0.2445 m/s, the pressure loss at the inlet and outlet decreased from 56092.68 Pa to 54513.59 Pa, the number of main high-temperature concentration areas decreased from 4 to 2, and the proportion of high-temperature areas above 400 K on the heated surface decreased from 57% to 41%, the average temperature of the heated surface decreased from 407.48 K to 393.70 K, the maximum temperature decreased from 550.05 K to 446.71 K.
keywords: water-cooled movable hood pipeline layout flow characteristics temperature distribution numerical simulation
文章编号:20240408002 中图分类号: 文献标志码:
基金项目:云南省重大科技项目(202302AQ370001)
作者 | 单位 | |
班卿 | 昆明理工大学冶金与能源工程学院,云南铜业股份有限公司西南铜业分公司 | 2276503391@qq.com |
阳坤林 | 昆明理工大学冶金与能源工程学院 | kunlinyang202308@163.com |
杨世亮* | 昆明理工大学冶金与能源工程学院 | yangshiliang0802@163.com |
于洪石 | 昆明理工大学冶金与能源工程学院 | yuhongshi_xjtu@126.com |
引用文本:
班卿,阳坤林,杨世亮,于洪石.转炉水冷活动烟罩温度分布特性与管路优化研究[J].矿冶,2025,34(1):.
班卿,阳坤林,杨世亮,于洪石.转炉水冷活动烟罩温度分布特性与管路优化研究[J].矿冶,2025,34(1):.