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| Intelligent infrared track type inspection robot system for electrolytic copper workshop |
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Received:December 19, 2023
Revised:February 07, 2024
Accepted:February 21, 2024
Published Online:August 05, 2025
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| DOI： |
| KeyWord:inspection robots; electrolytic copper; fault detection; infrared imaging |
| Author | Institution |
| wangguidong |
no |
| hezeming |
no |
| chenqing |
no |
| houchunguang |
no |
| lilincang |
no |
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| Abstract: |
| In response to the low efficiency and high cost of manual detection of faults in the cathode and anode plates in the electrolytic copper workshop, this paper proposes a patrol robot system for detecting faults in the electrolytic plates in the workshop. The system consists of an inspection track, an inspection robot, and a fault diagnosis system. Firstly, this article uses the finite element analysis method to perform static simulation on the inspection track and calculate its structural strength. Dynamic simulation is conducted on the inspection robot to determine the required motor power and torque. Secondly, the hardware system of the inspection robot adopts ARM Cortex-A7 core microprocessor as the gateway controller to achieve communication with the cloud. The MCU with ARM Cortex-M4 core completes the motion control of the robot and the reading and writing of sensor data. Then, the control system adopts Linux embedded software system to achieve remote communication with the server through TCP/IP protocol, and the MCU adopts RT thread embedded real-time system to quickly read sensor data and accurately control robot movement. Finally, the fault diagnosis system is a localization method based on YOLO-V5 convolutional neural network, which can quickly identify temperature characteristics and locate faults. In summary, this article provides a detailed design and analysis of the mechanical structure, electronic hardware, control system, and fault diagnosis system of the robot, and the experimental prototype significantly improves the detection efficiency of electrode plate faults in the electrolytic copper workshop during trial operation. |
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